Orthodox Tea Machinery

Screening

Balanced Green Leaf Sifter

Full load power consumption is less than 2 HP.
Design to hopper is match to break the lump of withered leaf.
Its specific vibration action helps in efficient shifting, cooling & lump breaking.
Screening /separation of fine & course after rolling.
Capacity 50 Kgs to 700 Kgs Leaf per Hour.

Rolling Table

Tea Roller

Rolling Machine is one of the dedicated machines required for primary process in manufacturing Orthodox Tea and Green Tea.

All contact parts of leaf is Stainless Steel.
Capacity 50 Kgs to 150 Kgs per hour.
Ledge batten table, special asymmetric well with free floating pressure cap.
Tilting pressure cap to facilitate cleaning with new guiding system of the pressure cap.
Motorised device for operating the pressure cap.
Rack and work system – one piece door.
Standard components covering the whole range of Rollers

Fermentech

Continuous Fermenting Machine

Single-stage or Double-stage (up to 14 modules) machine.
VFD / Mechanical Step pulley for change the residence time of the dhool.
All drives with geared motor to ensure minimum loss of power.
We can provide Zero-tracking mesh belt. This is an optional feature.
Wash-in-Place (WIP) arrangement to clean the belt on the return circuit.
Automatic control on Humidification system for meeting changes of temperature and humidity.
We can also provide a Steam Radiator with Actuators to raise the temperature of the fermenting bed, if necessary. This is an optional feature

Drying

Combination Type Tea Dryer

Stainless steel grid plates.
G.I / SS trays in the top circuit and bottom circuits.
High temperature resistant chain made of alloy steel with
overload protection feature.
Full width feed conveyor.
Double-wall insulated chamber.
Floor mounted central electrical control panel.
Discharge valve Option either Pneumatic or Rotary.
Capacity 200 Kgs to 600 Kgs Per Hour.

Sorting

Myddleton Sorter

Machine is supported on heavy and sturdy MS structure.
Double acting forged crank shaft is mounted on heavy MS frame with Plumer block bearing, Pulley & fly wheel, suitable for motor drive.
Connecting Rod is fitted with heavy duty Gun metal bush.
All wooden frame are made of high quality seasoned wood.
Best quality Dimple tray with specific hole size.
Provided, facility to change inclination of Deck to control grade percentage up to optimum level.

Sorting

Arnott

Machine is supported on heavy and sturdy MS structure.
Double acting crank shaft is mounted on heavy MS frame with robust bearing housing, pulley and fly wheel suitable for motor drive.
Connecting Rod is fitted with heavy duty bearing in one side and anulon bush on other side for smooth & noise free operation.
All wooden frame are made of high quality seasoned wood.
Wire mesh are made of high grade stainless steel of perfect hole size.
Wire mesh tensioning system to facilitate smooth flow of tea particle.
Provided facility to change inclination of Deck to control grade percentage
upto certain level.

Sorting

Andrews Tea Breaker

It does not rub or crush the teas. Hence the bloom remains
unaffected.
It does not “GREY” the teas. Operating lever for adjustments of rollers has a vide scope.
Rollers can be adjusted even when the machine is running.
Separate drive is not required for a feed conveyer as it is provided with the machine along with the driver conveyer roller.

Orthodox Tea Processing Flow Chart

Orthodox Tea Leaf Flow Chart

Orthodox Tea Processing Flow Chart

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